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Join the newsletter to see how I went from a homeschooled kid making my first knife at 14 years old, to making the knives I’m making today. Master Bladesmith Kyle Royer invites you to watch how he makes a custom order sword he calls EXCELSIOR that sold for $65,000. This is the longest sword he has ever made (see specs below) and the most difficult project he has ever done. This sword alone took Kyle four and a half months to complete. The stakes were high and the pressure great, on the verge of failing many times, like when he quenched the sword blade, it had a severe warp he had to deal with and when he etched the blade, he did not know if there would be any ghost lines or broken tile welds. If any of those things were to happen, this whole sword would be ruined and starting over just isn’t an option for this massive project. Please join us in watching this epic full build of a sword the Master calls EXCELSIOR! 0:00 It’s About to Get Real! 0:28 Making the Damascus 5:54 Forging Out the Blade 6:45 Normalizing the Sword 8:27 First Pattern Reveal 9:05 Quenching the Sword 10:45 Straightening the Blade 12:25 Grinding in the Fuller 14:21 Making the Guard 17:04 Fitting the Handle 18:00 Threading the Tang 19:40 Shaping the Front Spacer 22:34 Cutting the Flutes 25:08 Having Some Fun 26:25 24k Gold Inlay 30:32 Etching the Blade 32:50 Pommel Embellishments 35:24 Hot Gun-Bluing 37:40 Final Assembly ex·cel·si·or /ikˈselsēər/ *noun* Ever Upward! Excelsior Specs: 37” Complex Mosaic Damascus Blade 10” Handle with Premium Fluted Fossilized Mammoth Ivory Overall Length is 47” Black Mirror Finished Fittings with lots and lots of 24K Gold Inlays Sharkskin Scabbard Learn how to make knives: YouTube ~ Instagram ~ Website ~
