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In this video i show you how i made my precision miter gauge with nonius for my homemade table saw. All plans I ever made I collected in one place. Save this link for future - I will add new plans to this collection and don't forget to subscribe to my channel to stay tuned. Support GRINwood: PayPal: grinwooddesigns@ Other tool making videos: My homemade table saw free plans: Homemade bar clamps: Homemade marking knife: Hope you will not repeat my mistakes and make your miter gauge more accurate. Please like and subscribe! And happy woodworking! First of all i want to say sorry for my english, i know it's fare from perfect, so please correct me if you see errors. Thank you Transcript: 00:15 first of all i started sanding 1mm thick aluminum sheet with 150, 220 and 320 grit sandpaper 00:32 cleaning surface with acetone, i used a nail cleaning liquid, as for me it works good also 00:44 print flipped images on glossy photo paper (or other laser iron transfer paper, my was 150g/m) on laser printer with maximum toner settings. Also print it with 100% scale. Download images here: 01:20 started transfering images to the aluminum surface. For this purpose i used an iron in three dots mode (maximum). Few napkins helped to distribute precure evenly. 02:22 despite my best efforts, I have failed. if you know why the image transfering partially, please leave your opinion in comments 02:38 my second try was not much better but good enough for me, themost important part transfered good 02:50 some dots that not transfered i protected from etching with nail lacquer 03:05 etching electrolyte i prepared with water (40g) and salt (about 10-15g) 03:10 for this purpose i use a 12v 3,5A car battery charger. Positive terminal connect with etching detail and negative use as etching tool. 03:55 continue etching until you will fill the relief with nail 04:23 cleaning toner with nail liquid or acetone 05:53 my second fail, i forgot that metal is much harder than aluminum and it can leave a scratches, don't do like that 06:35 gluing aluminum sheets to the plywood with super glue 09:15 when i drilled this 10mm hole the drill bit muve a little left and subsequently the center moved to, but thanks God it was not affected the accuracy. 09:47 with this reaming mill i made a precision holle for 8mm bushing that is just a little longer than this angular scale board. 10:22 drilling 8mm holes in nonius part for 6mm screws. That holes are bigger just to give nonius a space for calibrating 10:38 yes, i for got about clamping slot 😜 15:58 yes, t-track are much better for this purpose, but i didn't have that so here is my solution. One day i will rebuild it for sure :) 16:10 making bolts for t-track from wide head furniture bolts. 18:00 i decided to glue up aluminum pipe in one of plywood pieces to fix it there securely. 18:25 assembling 19:11 angle calibrating 19:28 whe the piece you cut is perfectly square, set up the nonius part in position 0 degrees 19:44 making a quick set up holes. I made them for 0, 10, 22.5, 30 and 45 degrees Hope this information was helpful Support GRINwood: GRINwood shop: Follow GRINwood: Music Silent Partner - Parasail Cloud Patterns - Silent Partner St. Francis by Josh Lippi & The Overtimers Video Link: . Would you like to use my videos in your media projects? Please contact me: grinwooddesigns@
