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In this highly detailed video, I'm tackling the timing chain replacement, along with the timing chain tensioners, timing chain guides, and crank sprocket in our Ford 5.4 liter 2 valve motor. This repair is essential to eliminate the dreaded timing chain tensioner failure and the accompanying startup noise for which this motor is famous. I'll guide you step by step through the entire process; even providing torque specifications. A critical aspect I'll cover is aligning your timing marks. Proper alignment is crucial to prevent engine damage and I'll walk you through the process, ensuring you can confidently align those marks. I chose to use the kit from Melling. The kit's part number is 3-391S, and it contains all the necessary components to ensure a smooth and successful repair. Links to videos in this series (as they become available): Part 1: Ford 5.4 2V Knocking Sound, Removal, Teardown Part 2: Ford 5.4 2V Piston & Deck Cleaning - Preparation For Head Installation Part 3: Ford 5.4 Liter 2V Block & Parts Painting - Preparation For Assembly Part 4: Ford 5.4 2V Build - Rear Main Seal Replacement Part 5: Ford 5.4 2V Build - CalVan Tools 38900 Spark Plug Repair Tool Kit Instructions Part 6: Ford 5.4 2V Build - Melling M176HV Oil Pump Install Part 7: Ford 5.4 2V Build - Head Gasket Replacement Part 8: Ford 5.4 2V Build - Oil Filter Adapter Gasket Replacement Part 9: Ford 5.4 2V Water Pump Replacement As an Amazon Affiliate I earn from qualifying purchases. Links to products used in this video series so far: Melling Timing Chain Kit: Updated Ford Fastener Part#: W709818-S437 OTC Camshaft Positioning Tool: Camshaft Holding Tool: Crankshaft Positioning Tool: Motorcraft Water Pump: Motorcraft Tube Assembly: Heater Return Tube Part #: F85Z-18663-BA (not on Amazon) Fel-Pro Oil Filter Adapter Gasket: Oil Pressure Sending Unit: Fel-Pro LH Head Gasket: Fel-Pro RH Head Gasket: Fel-Pro Head Bolts: Cal-Van Tools 38900 Ford Triton Tool Kit: Time-Sert 6020 Thread Locker & Sealer: JB Weld 8265S Epoxy: Permatex Anti-Sieze Lubricant: AutoLite XP103 Soark Plug 4pk: Fel Pro Rear Main Seal - Ford Slinger - Permatex Ultra Black Gasket Maker - 3M Roloc 2 inch disc 120gr - 2 Inch disc holder - 3M Scotch-Brite pads - Lisle 52000 Razor Blade Scraper - Plastic Razor Blades - 3M Particulate Respirator - Milwaukee Cordless Drill Kit - Hopkins Drip Tray - Kimo 3/8“ Electric Ratchet: Thanks for stopping by and supporting my channel! This should be applicable for the years 1997, 1998, 1999, 2000, 2001, 2002, 2003, and 2004. There are some exceptions, but this gives you a general idea. DISCLAIMER: The information provided in this video is for educational and entertainment purposes only and should not be construed as professional advice. The creators, producers, and distributors of this video do not assume any responsibility or liability for any errors or omissions in the content of this video or for any damages arising from the use or reliance on the information presented in this video. Viewers should consult their own professional advisors for advice and guidance. The use of any information provided in this video is solely at the viewer's own risk.
